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Basic Engine Kit
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A set of items for increased performance for closed-course competition. These items are also available on an individual basis. '03 - '04, and '05 R6 kit includes ACM set.
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Spark Plug Set
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NGK R0045Q type #10 (R0045Q-10) spark plugs. Set of 4.
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Cylinder Head Gasket
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Durable gasket changes the squish height for higher compression.
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Valve Spring Set
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Increase camshaft rotation speed higher than stock.
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Intake Camshaft
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Working angle has been widened to improve high-speed performance.
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Exhaust Camshaft
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Working angle has been widened to improve high-speed performance.
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Intake Cam Sprocket
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Changes the event angle of the kit camshaft to 103 degrees.
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Exhaust Cam Sprocket
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Changes the event of the kit camshaft to 112 degrees.
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Air Funnel Set
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The profile improves high-speed performance while retaining the good low-to-medium speed characteristics. Seperate base and bell-mouth portions make adjustments and maintenance easier.
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Clutch Spring Set
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Stronger springs with a spring load that has ben increased approximately 26% from the standard springs. For durability, spring guides have also been included in the set. (Standard = 19 kgf; Kit = 24 kgf.)
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C.D.I. Unit Assembly
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The CDI unit has various ignition map programs to achieve optimal ignition characteristics depending upon the kind of fuel used. Use with the Wire Harness Assembly shown below as it has the selector switch for the CDI unit.
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E.C.U.
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Changes ignition and E.F.I. characteristics for improved performance. Four settings with standard meter assembly. Wiring Harness Assembly must be replaced.
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Wire Harness Assembly
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Wiring harness weight has been reduced by eliminating lighting and other unnecessary circuits. A selector switch is included to change the ignition characteristics of the CDI Unit Assembly (P/N 5MT-85540-70-00). Must be used with E.C.U.s (P/Ns 5SL-8591A-70-00 and 5SL-8591A-80-00).
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AIS Plug Set
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Needed to remove Air Induction System for racing.
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ACM Set
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This lightweight stator and rotor set is integrated with a starter clutch. The cover shape accommodates rider ergonomics.
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Lightened Rotor
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This lightweight rotor is integrated with a starter clutch.
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Cylinder Head Gasket Set
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A set of durable gaskets in various thickness to adjust height: 0.40mm, 0.50mm and 0.55mm (standard = 0.6mm).
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Optional Cylinder Head Gasket
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Thickness is 0.45mm.
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Throttle Clamp
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Allows quick, easy removal of the throttle for maintenance.
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Carburetor Clamp
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Allows quick, easy removal fo the carburetors for maintenance.
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Oil Pump Set
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Provides excellent lubrication in racing use.
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Clutch Boss
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Hard aluminum surface improves durability and operability.
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Friction Plate Set
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Designed to improve clutch feel and durability. A set of 8 plates for clutch. To gain full performance potential, use the Clutch Spring Kit (5EB-A6330-70) included in the Basic Kit.
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Transmission Set
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This transmission set includes an A-ratio transmission assembly and additional B-ratio gears. (B-ratio is not assembly) The 1st, 2nd and 3rd gears are interchangeable for A-ratio and B-ratio (See Chart). The same gears are used for the 4th, 5th and 6th gears. However, none of the kit gears are interchangeable with standard gears; do not mix standard gears with either A or B gears.
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Drive Sprockets
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Change gearing to match track conditions. Must use with a 520 chain (specification changed from stock 530 to reduce friction loss; because of the lightweight specification, checks and maintenance should be performed before every race). Requires use of sprocket nut (4FN-17463-71-00).
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Sprocket Nut
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For Drive Sprockets.
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Front Brake Disc Assembly
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For use with the floating-type brake. Brake disc is thicker (increased to 5.5mm), and various changes have been made to dimensions and heat treatment. This assembly is only one side (two sets are required)
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High Throttle Set
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Throttle opening angle is approximatley 55 degrees. Contains grip assembly and throttle cable.
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Steering Damper Stay Set
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This stay installs the steering damper side-ways on the front of the steering head. The steering angle is 19 degrees. The recommended steering damper for this stay is a normal Ohlin's damper with a 68mm stroke (not included).
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New Engine Protector Set
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Protects engine cover right side.
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R6 Kit Manual
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Includes assembly instructions, tuning specifications, and wiring diagrams.
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